AT3-310 Automated Programming System

Introduction

AT3-310 Automated Programming System AT3-310 is a professional multiple pick & place auto programmer for ICs on / in tray, tube and tape. System provides intelligent operation for IC programming/testing, tape-out-marking and packing conversion with powerful software control. The resident Programming Units offer efficient and reliable multi-site IC programming. Optional tape-out-marking is available after programming. A variety of I/O devices can be mounted and changed easily providing flexibility of input / output options basing on IC packing form. System handles 4 units each pick & place thus improve throughput up to ~2200 UPH for ICs with programming time less than 38 sec.
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Key features

■Excellent performance --- The system can operate a variety of input and output options with tray, tube and tape I/O devices thus provides programming/testing, tape-out-marking and packing conversion for most of IC products on / in tray, tube and tape.

■Intelligent operation --- Automatic multiple pick & place operation in sequence of IC loading / pickup / positioning / insertion / programming / sorting / optional marking / unloading with powerful software control.

■Accurate positioning --- System is equipped with two precise CCD. One fixed, upward CCD for IC positioning while the other carried, downward CCD for sockets / pick & place spots positioning.

■Reliable programming --- The built-in programmers, ALL-100AX / FLASH-100 series, are designed with high speed CPU, resided FPGA, high capacity pin drivers and USB interface, thus providing a high speed, low noise, stable and reliable programming platform.

■Multi-site programming --- Programming Module may have 1, 2, 4, 6 or 8 sockets on board considering programming time. Up to 8 sites x 4 sets = 32 sites can be programmed simultaneously, thus eliminating / minimizing handler idle time when programming high density memory devices.

■High throughput --- ~2200 UPH, about 6.4 sec. handler index time for each 4 units of pick & place. System offers ~2200 units / hour consistent throughput for ICs with programming / testing time less than 38 sec.

■Optional marking --- System provides optional dot / alphanumeric tape-out-marking after programming / testing.

■Easy change-over & maintenance --- Easy and fast change-over of socket modules and I/O devices when switching IC products among tray, tube and tape. Power-on self-diagnostics, I/O Mode utility and module design allow system easy for maintenance, repair and replacement.

■Powerful operation software --- Both setup data and test results are automatically saved for next power-on operation as well as for quality / yield traceability. Graphical user interface makes it easy to access.

Specifications

Motion	X-Y drive	High performance servo drive system
	Transmission	Ball screw & linear guide mechanism
	Resolution	X axis: ±0.02mm, Y axis: ±0.02mm, Z axis: ±0.02mm
	Max. stroke	X axis: 780mm, Y axis: 450mm, Z axis: 30mm
	Theta axis resolution	0.15°
	Pick & Place head placement accuracy	±0.03mm
Vision	Camera	Fixed CCD: 640 x 480 pixels. Carried CCD: 640 x 480 pixels
	Field of view	25mm x 25mm
	Vision alignment	IC corner leads
	Vision accuracy	±0.01mm
	Vision process time	~ 0.1 sec / unit
Programming	Resident programmer	ALL-100AX / FLASH-100 programmer
	Programming site	8 sites x 4 sets = 32 sites
	Pin driver	68 universal pin drivers per set
	Applicable products	PROM, EPROM, EEPROM, FLASH, MCU, PLD, PAL, FPGA... etc
	Applicable packages	SOP, SSOP, PLCC, MLF, TSOP, QFP, TQFP, BGA, μBGA…etc
Marking	Marking	Optional tape-out-marking with dot (1.5mm ~ 2.0mm) or alphanumeric (2mm x 3mm)
Throughput	Handler index time	~ 6.4 sec. for each 4 units of pick & place
Throughput	Throughput	~ 2200 UPH for Tray to Tray, Tube to Tube or Tape to Tape (dual Tape In setup) operation
I/O devices	Auto Tray	Auto tray move in, move out and replacement. Stack up to 20~25 JEDEC trays for fresh / pass units
	Semi-auto Tray	Auto tray move in, move out but manual replacement for fresh / pass units
	Manual Tray	Two JEDEC trays for manual input / output or spares / rejects binning
	NG Plate	One small plate for prog. & other rejects
	Tube Input	150mil, 208mil, 300mil… packages available. Load capacity : 4 tubes
	Tube Output	150mil, 208mil, 300mil… packages available. Load capacity : 6 tubes (4P + 2F)
	Tape Input	Available for tape with 12 ~ 32mm tape width. Up to 2 sets can be installed in parallel
	Tape Output	Both heat sealing & pressure sealing modes available. Accept tape with 12 ~ 32mm tape width
Control	Built-in Controller	PC-based control with Windows XP
Control	Data entry / Display	17” LCD touch panel
Power	AC voltage	200 ~ 245V / 50-60Hz Single phase
Power	Power consumption	1.3 KVA
Air	Air pressure	0.6 MPa (~6.0 kg/cm2)
Air	Air consumption	32 liter/min.
Dimension	Base Unit	(W)1500mm x(D) 750mm x (H)1510mm
	H: 1775mm with tower light installed	(W)1500mm x(D) 750mm x (H)1775mm
	Base + Tray I/O	(W)1500mm x(D)1435mm x (H)1510mm
	Base + Tube I/O	(W)1500mm x(D) 1150mm x (H)1510mm
	Base + Tape I/O	(W)1500mm x(D) 1705mm x (H)1510mm
Weight	Base Unit	~ 600 kg

Inquiry

<Business Hour> Week day10:00-17:00
For demo and programming factory tour, please feel free to make a request from inquiry form.