AT3-300A Automated Programming System

Introduction

AT3-300A Automated Programming System AT3-300A is a professional pick & place auto programmer for ICs on / in tray, tube and tape. System provides intelligent operation for IC programming/testing, marking/labeling and packing conversion with powerful software control. The resident Programming Module offers efficient and reliable multi-site IC programming. Optional mark-on-tray / mark-on-tape or label-on-tray is available after programming. A variety of I/O devices can be mounted and changed easily providing flexibility of input / output options basing on IC packing form.

Key features

■Excellent performance --- The system can operate a variety of input and output options with tray, tube and tape I/O devices thus provides programming/testing, marking/labeling and packing conversion for most of IC products on / in tray, tube and tape.

■Intelligent operation --- Automatic pick & place operation in sequence of IC loading / pickup / positioning / insertion / programming / sorting / optional marking or labeling / unloading with powerful software control.

■Accurate positioning --- System is equipped with two precise CCD. One fixed, upward CCD for IC positioning while the other carried, downward CCD for sockets / pick & place spots positioning.

■Reliable programming --- The built-in programmers, ALL-100 series, are designed with high speed CPU, resided FPGA, high capacity pin drivers and USB interface, thus providing a high speed, low noise, stable and reliable programming platform.

■Multi-site programming --- Programming Module may have 1, 2, 4, 6 or 8 sockets on board considering programming time. Up to 8 sites x 4 sets = 32 sites can be programmed simultaneously, thus eliminating / minimizing handler idle time when programming high density memory devices.

■High throughput --- 900 UPH, 4.0 sec/unit handler index time. System offers 900 units / hour consistent throughput for IC programming / testing operation. (without optional marking / labeling)

■Optional marking / labeling --- System provides optional dot / alphanumeric mark-on-tray / mark-on-tape or label-on-tray after programming.

■Easy change-over & maintenance --- Easy and fast change-over of socket modules and I/O devices when switching IC products among tray, tube and tape. Power-on self diagnostics, I/O Mode utility and module design allow system easy for maintenance, repair and replacement.

■Powerful operation software --- Both setup data and test results are automatically saved for next power-on operation as well as for quality / yield traceability. Graphical user interface makes it easy to access.

Specifications

Motion	Throughput	900 UPH, 4.0 sec/unit handler index time
	X-Y drive	High performance servo drive system
	Transmission	Ball screw & linear guide mechanism
	Resolution	X axis: ±0.02mm, Y axis: ±0.02mm, Z axis: ±0.02mm
	Max. stroke	X axis: 830mm, Y axis: 450mm, Z axis: 30mm
	Theta axis resolution	0.15°
	Pick & Place head placement accuracy	±0.03mm
Vision	Camera	Fixed CCD: 640 x 480 pixels. Carried CCD: 640 x 480 pixels
	Field of view	25mm x 25mm
	Vision alignment	IC corner leads
	Vision accuracy	±0.01mm
	Vision process time	~ 0.1 sec / unit
Programming	Resident programmer	ALL-100AX/FLASH-100 series programmer
	Programming site	8 sites x 4 sets = 32 sites
	Pin driver	68 universal pin drivers per set
	Applicable products	PROM, EPROM, EEPROM, FLASH, MCU, PLD, PAL, FPGA... etc
	Applicable packages	SOP, SSOP, PLCC, MLF, TSOP, QFP, TQFP, BGA, μBGA…etc
Marking & Labeling	Marking	Either mark-on-tray or mark-on-tape with dot (1.5mm ~ 2.0mm) or alphanumeric (2mm x 3mm)
Marking & Labeling	Labeling	Label-on-tray with label size > 5mm x 5mm
I/O devices	Auto Tray	Auto tray move in, move out and replacement. Stack up to 20~25 JEDEC trays for fresh / pass units
	Semi-auto Tray	Auto tray move in, move out but manual replacement for fresh / pass units
	Manual Tray	Two JEDEC trays for manual input / output, spares / rejects binning or marking / labeling bedplate
	NG Plate	One small plate for prog. & other rejects
	Tube Input	150mil, 208mil, 300mil… packages available. Load capacity : 4~8 tubes depends on tube size
	Tube Output	150mil, 208mil, 300mil… packages available. Load capacity : 4-tube & 8-tube options available
	Tape Input	Available for tape with 12 ~ 32mm tape width
	Tape Output	Press-sealing mode. Accept tape with 12 ~ 32mm tape width
Control	Built-in Controller	PC-based control with Windows XP
Control	Data entry / Display	17” LCD touch panel
Power	AC voltage	200 ~ 245V / 50-60Hz Single phase
Power	Power consumption	1.3 KVA
Air	Air pressure	0.6 MPa (~6.0 kg/cm2)
Air	Air consumption	32 liter/min
Dimension	Base Unit	(W)1300mm x(D) 800mm x (H)1510mm
	H: 1775mm with tower light installed	(W)1300mm x(D) 800mm x (H)1775mm
	Base + Tray I/O	(W)1300mm x(D) 1440mm x (H)1510mm
	Base + Tube I/O	(W)1300mm x(D) 1100mm x (H)1510mm
	Base + Tape I/O	(W)1300mm x(D) 1605mm x (H)1510mm
Weight	Base Unit	~ 600 kg

Inquiry

<Business Hour> Week day10:00-17:00
For demo and programming factory tour, please feel free to make a request from inquiry form.